top of page
Anomaly Detection
millron logo

MILLRON Vibration Analysis

The Problem: Ineffective Maintenance Practices

Most equipment is only serviced once a year or when it breaks down, which often means small issues go unnoticed. Over time, these minor problems can lead to major equipment failures, resulting in costly downtime and even full replacements. On average, an equipment breakdown can cost a company about $125,000 per hour, especially during critical business operations.

Our Solution: AI Vibration Analysis for Predictive Maintenance

Millron’s AI Vibration Analysis offers a smarter approach. This technology uses advanced machine learning to detect even the smallest mechanical issues before they become major problems, allowing companies to schedule maintenance proactively.

How It Works

  • Continuous Monitoring: The module connects to any equipment with moving parts (e.g., motors, turbines).

  • Real-Time Analysis: It compares current vibrational data with standard signatures, identifying any deviations.

  • Precision: It reads vibrations between 5 Hz and 100 Hz for highly accurate detection.

Benefits of AI Vibration Analysis

By detecting faults early, AI Vibration Analysis reduces downtime, prevents costly repairs, and extends equipment life. This predictive maintenance tool enables companies to operate more efficiently, ensuring equipment reliability and lowering maintenance costs.

Aspect
Current Maintenance Practices
AI Vibration Analysis Solution
Maintenance Frequency
Annually or only when breakdowns occur
Real-time, continuous monitoring
Issue Detection
Minor issues often go undetected until they escalate
Detects even minor anomalies immediately
Risk of Catastrophic Failure
High, due to undetected issues that worsen over time
Low, as predictive maintenance helps prevent major issues
Cost of Downtime
Approximately $125K per hour due to unplanned downtime
Reduced downtime and lower overall maintenance costs
Technology
Reactive, limited to scheduled or emergency maintenance
Advanced machine learning focused on anomaly detection in vibrations
Vibration Range
Not applicable
Detects vibrations between 5 Hz - 100 Hz
Maintenance Planning
Unpredictable, as it’s based on emergency needs
Predictive, allowing for scheduled and efficient maintenance
bottom of page